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Aerospace

Cutting-edge Approach to 3D printing with Multi Material, C-103 | InssTek

Aerospace

MX-Fab

KARI 3ton Rocket Nozzle

Full-scale fabrication for propulsion validation

InssTek manufactured a rocket nozzle with internal cooling channels and external part made of different materials.

Features

  • Material: INCONEL625 (Outer) Al-Bronze (Inner)
  • Size: Diameter: 280mm / Height: 257mm
  • Printing time: 300H
MX-Fab

KARI 3ton Rocket Nozzle Extension

Manufactured with C-103(Nb based Alloy) using DED 3D Printing

InssTek's technology is advantageous for cost effective use of Niobium alloys, which are in high demand in the aerospace industry.

Features

  • Material: C-103 (Niobium Alloy)
  • Size : Diameter: max 432mm, min 270mm / Height: 169mm
  • Printing time: 64 H
MX-Fab

FGM Rocket Nozzle

Functionally Graded Material

InssTek's AM technology can not only bond different alloys, but also gradually change the composition.

Features

  • Material: Top - Al-Bronze
    Bottom - SS316L
  • Size: Diameter: 420mm / Height: 552mm
MX-Fab

Multi Material Rocket Nozzle

Features

  • Simultaneous 5-axis motion using bi metals
  • Material: Nimonic75 & IN718 (Outer), Al-bronze (Inner, Cooling channels)
  • Size: Outer - 170mm / Inner - 130mm / Length - 120mm
MX-Fab

Rocket Nozzle

Miniature for pretesting

Features

  • Research for making new type rocket nozzle using multi material.
  • Manufactured with super heat resisting alloy material using simultaneous 5-axis motion
  • Material: Nickel alloy
MX-Fab

Rocket Fuel Tank

Rocket Fuel Tank R&D for pretesting

InssTek manufactured a spherical fuel tank with an empty inside.

Features

  • Research for making general type fuel tank using in rocket.
  • Manufactured with titanium alloy using simultaneous 5-axis motion
  • Material: Ti-6AI-4V
MX-Fab

Compressor Blade

Repairing for aircraft engine manufacture

InssTek provides repair services to aircraft engine compressor blades by additive manufacturing only the damaged parts so that they can be used again.

Features

  • It was required to restore damaged part of turbine blade with titanium material.
  • Before InssTek was involved in this project, the client contact other competitors, but failed.
  • Material: Ti-6AI-4V
MX-Fab

Jet Engine Air Seal

Repairing for Korean Air Force

InssTek has been repairing Jet engine air seals with the Korean Air Force for many years, restoring turbine engine components for reuse.

Features

  • It was required to restore damaged part of turbine engine.
  • It originally took min. 3 months to replace worn out parts.
    • Materials: Ti-6AI-4V