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Videos List

Inconel 939 Turbine Disk 3D Printing / Repair

Last time, we conducted the DED material test for Inconel 939 powder. ( https://www.linkedin.com/posts/insstek_aerospace-energy-maritime-activity-7295004919961399296-sZ0Q ) In the previous test, we performed powder analysis, DED Process parameter optimization, and 3D Printing specimens analysis. Following this test, we successfully 3D printed Inconel 939 Turbine Disk part using DED process. ※ Inconel 939 powder used in this test was provided by our partner GODTECH (the first Korean company to produce Inconel 939 powder) InssTek has been manufacturing or repairing various industrial parts through DED process. Apply InssTek's technology to your industry! Check out more cases https://www.insstek.com/application/repair #Aerospace #Energy #Maritime #Powerplant #Turbine #Repair #Inconel939 #IN939 #Superalloy #HighTemperatureAlloy #Metallurgy #Alloy #Material #Research #MaterialResearch #Additive #Manufacturing #AM #DED #Metal3DPrinting #3Dprinting #GODTECH

Rapid Alloying Technology: Innovations in Metallurgy Researc…

We introduce a method for creating New Alloys that is faster, simpler, and uses less material than conventional methods. This approach allows researchers to make alloys in just 30 minutes~1 hour through a simplified process and with only a small amount of material, enabling high quality research in time and cost effectively. Also, it can produce alloys of various shapes (e.g. HEA(High Entropy Alloys), MMC(Metal Matrix Composites), FGM(Functionally Graded Materials), and Bi-metallic joint) by mixing up to 6 materials. Key Features · Focus on powder metallurgy research · Easy to change element · Accurate & Stable powder feeder · Up to 6 materials For more information, https://insstek.com/products/mx-lab Many research institutes around the world are already conducting various studies using this technology. https://insstek.com/casestudy/research #Metallurgy #Alloying #MultiMaterial #HighEntropyAlloys #Superalloy #MetalMatrixComposite #FunctionallyGradedMaterial #FGM #HEA #MMC #RapidAlloy

Turbine Blade & Vane Repair using (Direct Energy Deposition)

"DED Repair for Power plant application" We have collaborated with GOD Tech to conduct DED (Direct Energy Deposition) repairs for power plant applications (Turbine Blade and Vane). First, the damaged parts were simulated and then repaired through the DED process. This method is economical, allowing users to continue using their equipment without the need to replace expensive parts with new ones. [PART Information] Turbine blade Base Material: CMSX-4 Repair Material: Inconel625 Repair Time: 105 min Vane Base Material MAR-M247 Repair Material: Inconel625 Repair Time: 300 min

MX Fab

“Ultimate All-in-One Fabrication Solution!” MX-Fab Series: ✅ Available to produce various field products in a short time with a wide working range. ✅ All-in-one system, a laser, chiller, purifier, and vacuum pump are equipped in the system. ✅ Multi Material Manufacturing: Designed with an independent powder feeder to improve user convenience. (Max.6 Material) ✅ Simultaneous 5 Axis AM (including CAM) ✅ Variable Beam Size (Speed & Quality) Based on our extensive experience, we offer two default-sized which is MX-Fab1 and MX-Fab3 with top-notch quality. Customization options are also available to tailor sizes according to your needs, ensuring utmost satisfaction. Start your special experience today! Technical Data : ???? MX-Fab1 Laser Power/Ytterbium Fiber Laser(W) : 1,000 (Max. 2,000) X/Y/Z Stroke(mm) : 500 × 600 × 400 A/C Stroke(deg) : - 100 ~ + 100 / 360 Optic Module : LFM Series Beam Diameter(um) : 800 / 1200 / 1600 / 2400 Powder Feeding System : PCM-Multi (Max. 6 hoppers) Software(OS / CAM) : MX-OS / MiXO Pro ???? MX-Fab3 Laser Power/Ytterbium Fiber Laser(W) : 2,000 X/Y/Z Stroke(mm) : 800 × 1000 × 700 A/C Stroke(deg) : - 100 ~ + 100 / 360 Optic Module : LFM Series Beam Diameter(um) : 800 / 1200 / 1600 / 2400 Powder Feeding System : PCM-Multi (Max. 6 hoppers) Software(OS / CAM) : MX-OS / MiXO Pro

KARI Rocket Nozzle+Extension Video

"Our next journey to Aerospace" Last few months, we have shared the following news: 1. "Multi material rocket nozzle" were successfully printed and the firing tests were successfully conducted. 2. Built upon the results of (1), successfully achieved stable printing of the "Rocket Nozzle&Extension" in the subsequent phase. And this is the vidoe provides a comprehensive overview of the material and printing process for the "Rocket Nozzle&Extension" [PART Information] - Rocket Nozzle Size: (Diameter) max 301mm, min 201mm (Height) 567mm Material: Inner: Al-Bronze(Cu Alloy) / Outer: Inconel 625(Ni Alloy) Deposition Time: 600 hours - Rocket Nozzle Extension Size: (Diameter) max 432mm, min 270mm (Height) 169mm Material: C-103 (Nb Alloy) Deposition Time: 64 hours

New Space with NARAE System

The global new space industry continues to grow with AM technologies. Following on new space trend, we successfully printed the world’s first multi-material rocket nozzle and did the firing tests with domestic space companies. And today we are very happy to introduce our NEW Space of NARAE System for large-scale manufacturing. We have already unveiled the 1-meter rocket nozzle for the first time in the last exhibitions, and based on our experience we are excited to take the first step into new space with space experts. - Build size (Max.): D 3.5m, H 7.5m - Software: NARAE OS - Powder Feeder: PCM-Multi (Max.6 Material) - 6-Axis Robot arms with InssTek technology. Please look forward to our challenge for the aerospace field.

CVM Powder Feeding System

One of InssTek’s unique and well-known technologies is the CVM powder feeding system. CVM stands for Clogged Vibration Method; it provides accurate and stable feeding rates with minimum quantity control. Key Features: 1. Hexa Powder Feeding (max. 6 hoppers): Available to use up to 6 different materials at the same time. 2. Wide Feeding Range: Precise powder volume control and material micro-volume control. 3. Real-Time Feedback System: Unique feedback system

LFM2 - Automatic Zoom Optics

“LFM2 - Automatic Zoom Optics” InssTek’s LFM2(Laser Function Module) Technology Benefits: - Various beam sizes with automatic lens position adjustment - Adjust beam sizes depending on deposition speed and roughness Printing Test: We printed 2 parts of the same shape using the beam size of SDM 800 / SDM 800 & SDM 1600 respectively. Result: Manufacturing time was saved about 30% - Printing part 1 with SDM 800: 20hrs 45min - Printing part 2 with SDM 800 & SDM 1600: 14hrs 31min

InssTek X KARI 3-ton Multi-Material Rocket Nozzle 2nd Firing…

[ Firing Test - C-103 Radiative Cooled Nozzle Extension ] InssTek X KARI 1ton Rocket Nozzle Extension - We printed a "1ton Rocket Nozzle Extension" with our research partner, Korea Aerospcae Research Institute (KARI). - The nozzle extension was manufactured with C-103 (Nb-based Alloy) by InssTek`s DED Process - C-103 manufacturing process was conducted in an atmospheric environment. - The firing test of the C-103 nozzle extension confirmed the possibility of C-103 manufacturing using DED Process. [Model info.] - Size : (Diameter) 150mm, (Height) 75mm - Thickness : 1mm - Material : C-103 (Nb-based Alloy) - Printing Time : 10 hours * 3D Printing was conducted in an atmospheric environment

InssTek X KARI 3-ton Multi-Material Rocket Nozzle 2nd Firing…

- InssTek printed a "Multi-Material 3-ton Rocket Nozzle" with our research partner, Korea Aerospcae Research Institute (KARI). - The first firing test of the multi-material rocket nozzle confirmed the possibility, and the second test(20sec) verified the performance of the rocket nozzle. - This rocket nozzle consists of 2 different materials. The inner part with cooling channel is made with Al-Bronze(Cu based Alloy), and the outer part is made with Inconel 625(Ni based Alloy). [Model info.] - Size: D 280 mm, H 257 mm - Material: Inconel 625 (Outer) Al-Bronze (Inner) - Cooling channel: Length 1.7mm, Width 1.0mm - Fabrication video: https://lnkd.in/g8RsgmTM

InssTek X KARI 3-ton Multi-Material Rocket Nozzle Firing Tes…

World's First Multi-Material Rocket Nozzle Firing Test - We printed a "multi-material 3-ton rocket nozzle" with our research partner, Korea Aerospace Research Institute (KARI). - The first firing test of the multi-material rocket nozzle was successfully conducted. Various tests for verification will be continued. - We propose an advanced technology for aerospace parts, utilizing the characteristics of each material. - This rocket nozzle consists of 2 different materials. The inside of the cooling channel is made with Al-Bronze(Cu-based Alloy), and the outside of the cooling channel is made with Inconel 625(Ni-based Alloy). [Model info.] - Size: D 280 mm, H 257 mm - Material: Inconel 625 (Outer) Al-Bronze (Inner) - Cooling channel: Length 1.7mm, Width 1.0mm - Fabrication video: https://lnkd.in/g8RsgmTM

Multi Material Rocket Nozzle CT Scanning

Analysis of Multi Material Rocket Nozzles using CT Scanning Analysis of rocket nozzle was conducted to check how well it is manufactured. CT Scanning was proceed to find the internal defects (ex. cracks, pores...) and there was no defects inside of rocket nozzle and it shows fully dense combining of two materials. Also we have checked cooling channel is precisely manufactured for entire parts. With this, InssTek's combination of hardware and software technology shows fully dense multi material parts can be manuafactured.

New DMT Technology LFM-2

New Technology Zoom Optics & Moving Vision Zoom Optics Zoom Opic type AM-Module is the key solution to improve process efficiency and deposition quality. Since the lens magnification can be controlled with software, it is possible to change the lens magnification value during deposition. DMT Moving Vision The vision parts move vertically to increase the degree of shape freedom while maintaining optimal quality by continuously applying DMT technology. InssTek's simultaneous 5-Axis AM-CAM predicts the expected point of collision between the vision parts and the printed part and operates the vision part to avoid it. Video demonstrates the LFM-2 operation and how it works in your projects.

ICAM2022(ESA) InssTek

InssTek presented on the topic Additive Manufacturing - Process Development III at ICAM2022 on Thursday, March 10th, 14:00(CET): Multi-Material Rocket Nozzle Manufacturing Process – From Materials Research to Manufacturing with Direct Energy Deposition(DED) It was an opportunity to explain the technical difference between DED technology and the rocket nozzle manufacturing process to show the possibility of developing more applications in the aerospace industry.

Multi-Material Rocket Nozzle(Full Ver.)

A full video of the multi-material rocket nozzle manufacturing process! At the 1st International Conference on Advanced Manufacturing(ICAM) hosted by ESA and NASA, InssTek presented "Multi-Material Rocket Nozzle Manufacturing Process – From Material Research to Fabrication with DED(Direct Energy Deposition)" on the topic. In the future, DED technology will greatly contribute to the space industry, and check out InssTek's technological differentiation through the multi-material rocket nozzle video.

Industrial application of white metal

The white metals are any of several light-colored alloys used in the base as well as for things like bearings. Especially It has a low coefficient of friction and is used as a lining material for bearings. - Application: Shaft-Bush Bearing (Cladding on Base Plate) - Base Material: Carbon Steel - Printed Material: White Metal - Size(mm): Outer - 170 / Inner - 130 / Length - 120 - Printing Time: 1 hour This is a case in which applied for prototype testing to it is easy to manufacture and repair, so laser cladding on bearing inner metal.

Multi-Material Rocket Nozzle

We have completed the production of a multi-material rocket nozzle. - Material : Nimonic75(90%), IN718(Outer) + Al-Bronze(Cooling Channel & Inner) - Size : Width - 420mm(Top)/382mm(Bottom), Height - 552mm - Machine used : MX-1000 (SDM2400) - Production period : 200hr It wasn't easy to print but completed without trial and error with the efforts of many staff and our stable technology. In the future, expect InssTek to make a significant contribution to the aerospace industry and take a leap forward. A full video of the production process will be released later. See you soon! The difference is Value.

Metal AM(Additive Manufacturing) Technology

COMTES FHT specializes in applied research of metallic materials dealing with developments in the field of additive technologies at the experimental workplace. For research, Technologies and machines used DED (Directed Energy Deposition) metal 3D printer. The InssTek's MX-600 uses the Powder blown method, in which a powder that is entrained by an inert gas is injected into a laser-exposed area and used primarily for research purposes to advance the field of additive technology. ▶ https://www.comtesfht.com/additive-manufacturing

Repeatability Test for MX-Lab

Repeatability Test for MX-Lab (Comparing Composition Change of 5 FGM Sample Made in Parallel) This experiment is about MX-Lab’s Repeatability. For your reliable research, Repeatability is very important. The component analysis of five Stellite6 + SS316L FGM(Functionally Graded Material) samples stacked at once shows a similar compositional distribution. Through this test, we confirmed that the feeder of MX-Lab can supply and control powder consistently.